Betsel Stack™

The Pallet Pattern Creator

Powerful packaging engineering, made practical. Betsel Stack helps packaging engineers create pallet patterns quickly, with layer planning, 3D load checks, trailer loading, and engineering reports in one focused tool.

Betsel Stack™ goes far beyond traditional Ti-Hi calculations. Create uniform patterns from a single case size or mixed-case patterns with several, use full, half, or quarter pallets or any custom footprint, and plan trailer loads for 53′ reefers, 53′ dry vans, 48′ trailers, or custom dimensions, without lengthy onboarding or enterprise-level complexity.

  1. 01 Size the case
  2. 02 Generate patterns
  3. 03 Compare in 3D
  4. 04 Rotate & inspect
  5. 05 Plan the truck
  6. 06 Export a report
See it run

From case size to finished report

Watch a real pallet get built, checked in 3D, loaded into a trailer, and exported as a report — press play for the full guided tour.

PALLET PATTERN BUILDER — LIVE SESSION
  1. 01

    Enter your sizes

    Type in your case and pallet dimensions. Imperial or metric.

    →
  2. 02

    Pick a pattern

    Layouts ranked by cases per layer, each with its cubic efficiency and cube. Choose the best one.

    →
  3. 03

    Check the load

    Spin it in 3D, then fill the trailer and confirm it’s balanced.

    →
  4. 04

    Send the report

    Export a custom, branded report in one click.

In the toolkit

Focused by design. Powerful where it matters.

Every tool is grounded in how packaging is actually designed, manufactured, warehoused, and shipped. Nothing you won’t use.

Deeper customization

Build patterns the way your spec demands, not the way a template forces.

Standard & custom pallets

Full 48×40, half, and quarter pallets, or any custom footprint up to oversized.

Real-time 3D

Inspect the load and pattern from any angle before production.

Overhang & height limits

Set a maximum load height and see length and width overhang for every pattern.

Case Size Calculator

Size a case from its primary package, flute, and count, then compare it on the pallet.

Custom reports

Branded reports, custom-generated to meet your company’s standards.

See it in action

Inside the software

A look at the actual tools your team uses every day — from the pattern engine to layer-by-layer build maps.

Pattern Engine

The best pattern for your case, first

Enter your case and pallet dimensions and Betsel Stack instantly generates ranked layouts — the most cases per layer first, each with a plain-language name, its cubic efficiency, and its unit load + pallet cube. You start from the best option, not a blank screen.

Gives you time back — No repetitive Ti-Hi math or manual layouts. See the most efficient, most stable pattern for your exact case in seconds.
Ranked pallet patterns with the best layout first
Layer Planning

Plan every layer, down to the case

Step through the load one layer at a time — including alternating and interlocked layers — with exact case placement, orientation, and dimensions called out.

Simplifies complexity — Gives your crew a clear, repeatable build map, with fewer mistakes and less rework on the floor.
Plan every layer, down to the case
Uniform & Mixed Loads

One case size or several

Build a uniform pallet from a single case size, or combine different case sizes on one pallet, layer by layer. Either way, see the finished unit load rendered in full 3D.

Built for real-world packaging —Build and document the load that actually ships, whether it’s one SKU or several.
3D view of a pallet built from more than one case size
Trailer Loading

Fill the trailer, keep it balanced

Plan how pallets fit a 53′ reefer, 53′ dry van, 48′ trailer, or custom trailer — with live pallet counts, column-and-row layout, and a center-of-mass balance check.

Built for real-world packaging — Maximize every trailer and cut freight cost per unit shipped.
Fill the trailer, keep it balanced
Professional Output

Export custom engineering reports

Compose a custom report from 3D renders, 2D layer diagrams, and case, pallet, and truck stats — then export a polished, branded Pallet Pattern Engineering Report with dimensions, cubic efficiency, unit load + pallet cube, weight breakdowns, and truck loading. Custom-generated to meet your company’s standards and ready to print, email, or save.

Gives you time back — No retyping numbers into spreadsheets. Look professional, keep specs on file, and give every job a documented paper trail.
Desktop & mobile

Build at your desk. Check it on the line.

The desktop version is the full Pallet Pattern Creator. The mobile version is a companion for quick looks at your pallet patterns, on the go or down at the manufacturing line.

Full version

Desktop

Everything you need to engineer, document, and ship the load.

  • Ranked uniform and mixed-case pallet patterns
  • Layer editor, 3D load view, and interlock control
  • Case Size Calculator and pallet comparison
  • Trailer loading with a center-of-mass check
  • Branded report builder and PDF export
Mobile companion

Mobile

Your saved work in your pocket, for quick reviews away from your desk.

  • Open the patterns and reports you saved to the cloud
  • See the layer in 2D, or rotate the full load in 3D
  • Compare column stack and interlock
  • Run a quick pattern for a single case size

Both are included in every plan and run in your browser. Open the mobile version on your phone from your account page; nothing to install.

Get started

Start your 7-day free trial

Full access to the Pallet Pattern Creator — no credit card, no install, no onboarding call. Add a card whenever you are ready to keep going.